We provide services to customers based Oil and Gas, Petrochemical , Automotive, Chemical Processing, manufactures, traders ,exporters and importers etc. Include Chemical, Mechanical, Metallographic, Corrosion Test as per Indian and International Standards like ASTM, ASME, ANSI, BS, IS, DIN etc .
With a regular standard method and State-of-the-art Equipments , we are always up-to-date to offer reliable professional services to our esteemed customers. We provide our services as per standard method or at a specific customer requirement.
CHEMICAL TESTING FACILITIES
Our chemical testing lab provides all types of Wet chemical and Spectro analysis which base on following test facilities
Ferrous Metals. e.g. Mild steel, stainless steel, constructional steel, spring steel and case hardening steel etc
Non-Ferrous Metals e.g. Copper, Aluminum, Zinc, Nickel, Lead, Tin metal and alloy etc.
Single Pan Balance.
Stroliens Apparatus for Carbon & sulphur.
Atomic Absorption Spectrophotometer.
Optical Emission Spectrometer.
MECHANICAL TESTING FACILITIES
Our Mechanical testing laboratory is well equipped to cover all types of mechanical and metallurgical testing of Ferrous and Non-Ferrous materials and products such as forging casting, pipe fitting, flanges, fasteners, bars, billets, structural and Constructional and coated products include-
Tensile Test, (IS 1608 / E 8).
Bend Test,/ Rebend Test ( IS 1599 / IS 1786, E 290/ A370, IBR 2011, E 199).
Impact Test, ( E 23).
Flaring/Flattening Test, (IS 2335 /IS 2328).
Hardness Rocwell/Brinell/Vicker (IS 1586/E 18, IS1500/E10, IS 1501/E 384).
Cupping Test ( IS 10175).
Proof Load Test / Tensile Test on Fasteners (IS 1367: Pt.-3/ Pt.- 6).
And more test.
Universal Testing Machine.
Impact Testing Machine(ASTM).
Rockwell/Rockwell Superficial Hardness Tester.
Vickers/ Brinell hardness Tester.
Cupping Test Machine etc.
Broaching Machine etc.
METALLOGRAPHY TESTING FACILITIES
Industrial Lab has reliable study of metallurgical structure of Metal with its Metallurgical Microscope.
A- Microstructure Evaluation:
Average Grain Size Determination (ASTM E112/IS 4748).
Case Depth by microscopic method (IS 6416).
Decarburization Depth by microscopic method (IS 6396 /E1077 ).
Nodularity / Micro graphite, type, size & distribution In GCI /SGI ( IS 7754 /1865)).
Inclusion Rating I steel by microscopic method (IS 4163 / E45).
Microstructure of Ferrous /Non-Ferrous (E 407 ).
Coating Thickness by microscopic method (E 407 / B 659 ).
B- Photographic Documentation:
Image/Phase Analysis .
Failure Case Study.
C- Macro Examination (ASTM E381 / E340 ):
Welded Joint & Brazed Joint.
Electrolytic polishing and Etching system.
Mechanical Polishing Machine.
A- INTER GRANULAR CORROSION (IGC) TEST AS PER ASTM A 262:
Practice A : Oxalic acid etch test.
Practice B : Ferric sulphate –Sulphuric acid test.
Practice C :Nitric acid test.
Practice E : Copper sulphate –Sulphuric acid.
Practice F : Copper sulphate-50% sulphuric acid.
B- ASTM G 28 CORROSION TEST:
( To detect Susceptibility to Intergranular Corrosion in Wrought , Nickel –Rich , Chromium Bearing Alloy).
Method A : Ferric Sulphate –Sulphuric Test.
Method B : Mixed acid –Oxidizing salts.
C- ASTM G 36 CORROSION TEST:
( To evaluate stress corrosion cracking resistance of metals in a boiling Magnesium Chloride solution).
D- ASTM G 48 CORROSION TEST:
( Pitting and Crevice Corrosion Test for Stainless steels and related alloys ) .
Method A : Ferric Chloride pitting test .
Method B : Ferric Chloride crevice test.
Method C : Critical pitting temperature test for nickel –base & chromium bearing alloys.
Method D : Critical crevice temperature test for nickel –base & chromium bearing alloys.
Method E : Critical pitting temperature test for Stainless steel.
Method F : Critical crevice temperature test for Stainless steel.
E- ASTM B 117 SALT SPRAY TEST :
F- ASTM A 923 CORROSION TEST:
( To detect determination intermetallic phase in duplex Austenitic / Ferritic stainless steels).
Method A : Sodium hydroxide etch test for classification of Etch Structures of duplex stainless steel.
Method B : Charpy Impact test for classification of Structures of duplex stainless steels.
Method C : Ferric chloride Corrosion test for classification of structures of duplex stainless steels.
MISCELLANEOUS TESTING FACILITIES
Coating / Plating Thickness Measurement( micron, gram/m2).
Coating Thickness .
Ferrite Content Test on Stainless Steel.
Mercurous Nitrate Test.
Ammonium Persulphate Test on tinned wires.
Mesh opening size measurement.
Electrical Conductivity Measurement.
Salt Spray Test.
SAMPLE PREPARATION WORKSHOP
Industrial Lab has installed its own machining workshop to control the time required for testing to excellent services to its clients.
Industrial Lab can provide various site testing facilities such as thickness measurements, coating thickness,ferrite contents in duplex and other stainless steels and welds.
Hardness Test (with portable hardness machine).
Coating Thickness Test.
Ultasonic Thickness Gauge Test.
Positive Material test (PMI).
Industrial Lab has facilities for the following testing -
Ultrasonic Flaw Detection.
Dye Penetrant Testing.
Magnetic Particle Testing.
WELDER & WELDING ELECTRODE QUALIFICATION
When the customers want to weld the coupon plates and to carry out all the testings . We are providing complete welding and testing facilities to our valued customers for a procedure or performance qualification test.
We provide solution for welding and fabrication related problems and take welding jobs on contract basis and also Welder Qualification, Weldability Test, Electrode brand approval etc are undertaken by our organization
We provide following services on qualification of welders:
Welding Procedure Specification (WPS).
Welding Procedure Qualification Record (WPQR).
Welder Performance Qualification (WPQ).
Conducting Welder Performance Qualification Test (Testing of Welders) up to 1G,2G,3G,4G,5G,6G and 6GR welding positions.